(140) Start a Start a Aluminum Extrusion Plant
Aluminum is one of rich mineral on the earth. The alloy widely apply on aircraft, vessel, power transition and architecture. Because the aluminum alloy weight light, easy to fabrication, good mechanical property, easy to get quality surface after anodizing or powder coating process. Therefore it is used on door, window and wall of various architectural structure.
The project of aluminum doors and windows manufacture factory set up that must consider the technical ability, management and market factor. It is basic facility for 500 ton profile output capacity showing on below:
The project of aluminum doors and windows manufacture factory set up that must consider the technical ability, management and market factor. It is basic facility for 500 ton profile output capacity showing on below:
2. Plant land area Square meter
3. Office and factory building area1. Office ： 900㎡ (300㎡ for each floor)
2. Casting factory ：1,600㎡
3. Extrusion factory：2,700㎡
4. Anodizing factory：2,700㎡
5. Die shop ： 400㎡
6. Storehouse ：2,250㎡
Total：10,550㎡
2. Casting factory ：1,600㎡
3. Extrusion factory：2,700㎡
4. Anodizing factory：2,700㎡
5. Die shop ： 400㎡
6. Storehouse ：2,250㎡
Total：10,550㎡
4. Material required quantity (Month)
Description | Specific request | Capacity | Remark |
Aluminum ingot | Al：99.5﹪以上 | 500 Tons | |
Magnesium ingot | Mg：99.8﹪以上 | 3.5 Tons | |
Silicon alloy | Si：20.0﹪ | 9 Tons |
5. Consumption
Item | Casting | Extrusion | Anodizing | others | Amount |
| Water( Ton/day) | 10 | 10 | 600 | 100 | 720 |
| Electric power (Kw) | 50 | 1,200 | 1,600 | 50 | 2,900 |
| Air( L/min) | 2,500 | 2,000 | 4,500 | ||
| Fuel( KL/month) | 150 | 20 | 170 |
6. Basic facilities
1. Factory building, office
2. Electric power equipment
(1).Transformer station
(2). Transformer station to electric control box.
(3).Electric control box to machine
(1).Transformer station
(2). Transformer station to electric control box.
(3).Electric control box to machine
3. Water supply
(1).Water pump
(2).Pure water treatment
(3).Cooling tower
(4).Reservoir
(5).Boiler
(6).Piping：from boiler and reservoir to equipment.
(1).Water pump
(2).Pure water treatment
(3).Cooling tower
(4).Reservoir
(5).Boiler
(6).Piping：from boiler and reservoir to equipment.
4. Air supply
(1).Air compressor.
(2).Piping：from air compressor to equipment
(1).Air compressor.
(2).Piping：from air compressor to equipment
5. Oil supply
(1).oil feed pump
(2).Oil storage tank
(3).Piping：Pump to equipment
(1).oil feed pump
(2).Oil storage tank
(3).Piping：Pump to equipment
6. Foundation for:
(1).Melting furnace, casting machine.
(2).Extrusion press & handling system.
(3).Anodizing treatment tank construction.
(4).Waste water treatment construction.
(1).Melting furnace, casting machine.
(2).Extrusion press & handling system.
(3).Anodizing treatment tank construction.
(4).Waste water treatment construction.
7. Moving & shifting vessel
(1).Truck
(2).Lift hooker
(1).Truck
(2).Lift hooker
Main specification Table 2
Description | Specification | Q’ty | Amount | Remark | |
Casting Casting | Melting furnace | 7 Tons | 1 Set | Billet | 650 T/month |
| Holding furnace | 5 Tons | 1 Set | |||
| Casting machine | 6 M | 2 Set | |||
| Billet saw | 1 Set | ||||
| Crane | 3 Tons | 1 Set | |||
Extrusion | Extrusion press & handling system | 1,250 us Tons | 1 Set | Profile | 500 T/month |
| Extrusion press & handling system | 1,800 us Tons | 1 Set | |||
| Nitriding furnace | 1 Set | ||||
| Dies | 400 Set | ||||
Anodizing | Rectifier | 56,000 A. 20 V | 1 Set | Coloring Profile | 500 T/ month |
| Cooling machine | 500 Tons | 1 Set | |||
| Immersion equipment | 1 Set | ||||
| Treatment | 1 Set | ||||
| Shiftingg system | 1 Set | ||||
| Waste water treatment | 1 Set | ||||
| Waste gas treatment | 1 Set |
Note A. The manufacture output ability be estimated basing on casting 2 shift, extrusion 3 shift and anodizing 3 shift. (8 hours for each shift).
Note B. The extrusion line output will be altered by following factor:
1. Aluminum alloy
2. Quality of billet.
3. Profile thickness and size.
4. extrudable condition.
5. lot quantity for each die.
6. Die design ability.
Note B. The extrusion line output will be altered by following factor:
1. Aluminum alloy
2. Quality of billet.
3. Profile thickness and size.
4. extrudable condition.
5. lot quantity for each die.
6. Die design ability.
7. Producing cost According output shown on table 2, the cost of each factory (Not include ingot cost) is list out on Table 3.
Cost analysis for doors & windows Table 3
1.Cruuency : RMB
2.Salary：average 500 /person-month
3.Above cost not including(billet ingot、magnesium ingot、Silicon alloy).
2.Salary：average 500 /person-month
3.Above cost not including(billet ingot、magnesium ingot、Silicon alloy).
8. Main equipment and capacity
Two extrusion press one1250 us Tons and 1800 us Tons，product suitable the furniture, plate, windows,
doors and curtain wall.
Anodizing coloring treatment equipment, the oxide film thickness up to 0.001mm.
The main equipment shown on Table 2.
doors and curtain wall.
Anodizing coloring treatment equipment, the oxide film thickness up to 0.001mm.
The main equipment shown on Table 2.
9. Supplier Information
Cheng-Hua Machinery Co.Ltd.
Rm.607, 6th Fl, No.32, Sec.3, Chung Shan N.Rd.,
Taipei, Taiwan,
Factory:No.30-11 Kouwei, Kuanghsing Village, Kuanyin Hsiang, Taoyuan Hsien,Taiwan,
Office:Tel:,25970022,25962817
Factory:Tel:886-3-4733425-6,4733892, Fax:886-3-4733891.
URL: http://www.chenghua.com.tw
E-mail: come@chenghua.com.tw
Rm.607, 6th Fl, No.32, Sec.3, Chung Shan N.Rd.,
Taipei, Taiwan,
Factory:No.30-11 Kouwei, Kuanghsing Village, Kuanyin Hsiang, Taoyuan Hsien,Taiwan,
Office:Tel:,25970022,25962817
Factory:Tel:886-3-4733425-6,4733892, Fax:886-3-4733891.
URL: http://www.chenghua.com.tw
E-mail: come@chenghua.com.tw
Very cool info. But how would I go about starting an aluminum extrusion plant
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Can u provide a layout of factory .
ReplyDeleteInteresting and awesome but please having procured the basic facilities; in a nutshell how much it cost to install a standard mini-size factory and plant. Thanks
ReplyDeleteVery cool information. Thank you for this. but can you explain little more on Cost analysis for doors & windows and moreover I am not able to view Table 3. Can you elaborate more on this.
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