Wednesday 25 July 2012

Start a Knitted Socks Manufacturing Business


   
(349). Start a Knitted Socks Manufacturing Business
Socks of various types and designs  can be produced on single cylinder or double cylinder knitting machines by using cotton . Acrylic, polyester and nylon yarn of different colours. The elasticportion can be produced by  using rubberd yarn or lycra yarn . The sockses are then pressed and packed
How to Knit a Pair of Socks on a Knitting Machine thumbnail
Market Potential 

The demand for the socks has been increasing gradually for the last few decades particularly in India and other developing countries. The largest consumer of socks are the Europeans and Western countries who have been using this item as part of their dresses for a very long period. The European and Western countries have been producing socks, from where these items used to be imported into India and
other countries. However, as the item has gradually become popular, the socks have also
been produced in India initially to meet the domestic demand and subsequently for export purposes. Over the past few years as the standards of living went up, the socks which were earlier worn to provide comfort to the feet have now become part of fashion commodities. The socks industry has a very bright future as its demand both in India and abroad has increased substantially. A Survey conducted recently show that only 2% of population in India wears socks and therefore, 98% market is yet to be exploited, while consumption of
socks in most advanced countries is extremely high. The existing production capacity in the country is grossly inadequate to meet the domestic and international demand. It is, therefore, feasible to set up more socks knitting units.



Process of Manufacture
Initially, the size and design of the socks to be knitted are decided and  accordingly, the machines are selected
and set. After setting the machine with the required design and size, the predetermined colour yarns are loaded on the bobbin stands in the creel assembly of the machine and fed into the knitting elements of the machine. Socks are knitted in continuous process and several operations are performed before a socks is completed. Knitting is done in stages beginning with elastic portion for which elastic yarn is used. The leg portion is knitted followed by heel and foot portion ending up with the toe portion of the socks. The toe
portion of socks is closed by stitching on over lock machine. Socks thus produced will have acquired dirt which have to be removed by washing in socks washing machine containing mild detergent. After washing, socks are charged into hydro extractor to remove excess water and dried in dryer tumbler.Visual examination is done to remove any faults and finally ironed to remove wrinkles and also to provide proper
shape. Socks are reversed and paired. The socks are made on socks knitting machine by using cotton Acrylic polyester and nylon yarn of different colors. The elastic rib is made by using rubber  thread or lycra yarn. The socks are then pressed and packed for marketing.

Knitted Socks Making Machine

computerized cylinder sock knitting machine 

Specifications:

1. CYLINDER DIAMETER: 3 3/4"
2. NEEDLE COUNT: FORM 72N THROUGH 200N
3. ACTUATOR: 6PIEZO ELECTRIC CERAMIC ACTUATATORS (8-STEPS)
4. SPEED: MAX.400RPM
5. POWER REQUIRED: 2.5KW
6. STANDARD ELECTRIC SUPPLY: 220V-440V.3PHASE.20/60HZ
7. PACKING DIMENSION: 40"W*50"L*95"h (1070mm*980mm*1850mm)
8. NET WEIGHT: 840Lbs (380kg)
9. GROSS WEIGHT: 1100Lbs (500kg)

Features:
1) Fully electric, drum-less single cylinder, has two types including machines specialized in plain, machines specialized in plain & terry.
2) 2 feeders, which enables to knit various patterns, such as terry, plain, motif ,jacquard, rib, Y-form heel reinforced, bottom-reinforced, big heel, multiple-welts, elastic socks, sole s fluff rule-less and much more.
3) First feed has 4 yarn positive feeding devices connected to 6 selection groups
4) Second feed which can be engaged or disengaged has one yarn positive feeding device and the related selection group.
5) 11pattern colors with 3 or 4 colors plus 2 body colors on same course in 2 feeding systems.
6)the operation is simple to alter the terry-making to plain-making in the plain & terry machines which only need four spare parts changed, including center cam, sinker cam, throat plate and yarn finger.
7) The patterns are programmed by pattern analyzer, and transferred to the machine with USB flash memory.
8) The machine has memory function of approx. 10 patterns.
9) Individual needle selection by ceramic actuators and cylinder driven by A/C servo motor, are controlled by the fully electronic control system of WAC data system.
10) Knitting speed is adjustable during operation on the keystroke.
11) Uninterrupted power supply as standard.
12) There are total 6 selection groups, each one with 8 selectors, suitable for selecting needle in any part of the socks.
13) Automatic stitch and size controlled by controller.
14) LCD allows the operator to easily keep track of knitting conditions including: Error messages, stop signals, production quantities, and speed. Languages available include Chinese, English, and Japanese.

Special features:
1) Double welt or single welt available
2) Electronic size control
3) Automatic lubrication
4) Automatic separation
5) Automatic product counter
6) Damaged socks detector
7) Infrared detector automatically detecting the falling socks

Graphic design system-Styled:
1) Personal computer, IBM compatible
2) High resolution color graphic monitor
3) Keyboard
4) Color printer, digitizer (electronic pen) and image scanner as option





Addresses of Machinery and Equipment Suppliers

1. M/s. Vishit Synthetics (P) Ltd.
Saritaderahan, Opp. Jaihind Press, Ashram Road,
Ahmedabad-380009.
2. M/s. Meghaylen Synthetics Pvt. Ltd.
10, Jasvillem, IIIrd Floor,9, New Marine Lines,
Mumbai-400020.
3. M/s. Crompton Pvt. Ltd.
29, Chitalsar Nagpada, S.V. Road,Thane-400607.
4. M/s. Suryalan Synthetic Inds. (P)
Ltd.216, Jolly Bhavan,10, Sir V. Thackeray Marg.
Mumbai-400020.

17 comments:

  1. Nice Post. Hydro Extractors are machines which are used in textile processing industry & also Used in oil extraction. which are also called as a Centrifugal Hydro Extractor. The main theme of this hydro extractor machine is to separate the particles from their solutions in accord with the size, shape, density, rotor speed, etc.

    ReplyDelete
  2. Where should I contact for the supplier?

    ReplyDelete
  3. This comment has been removed by the author.

    ReplyDelete
  4. This comment has been removed by the author.

    ReplyDelete
  5. This comment has been removed by the author.

    ReplyDelete
  6. This particular papers fabulous, and My spouse and i enjoy each of the perform that you have placed into this. I’m sure that you will be making a really useful place. I has been additionally pleased. Good perform! selling socks

    ReplyDelete
  7. Socks manufacturing is not a huge or technology oriented industry, but still the manufacturing of socks is a detailed process with different stages. Each phase of production should be in sync with each other to make sure that the end customer gets quality product based on their requirements within specified timings. This post will help you understand the detailed processes of custom design socks manufacturing. socks manufacturing

    ReplyDelete
  8. How much capacity power supply required for socks knitting machine with supporting tools?

    ReplyDelete
  9. you can start an online custom sock business, and the results can still be very good. So yes, the options are great regardless of what happens, and that’s the type of thing you have to take into consideration. https://bit.ly/2ETxaik

    ReplyDelete
  10. Thanks for taking the time to discuss that, I feel strongly about this and so really like getting to know more on this kind of field. Do you mind updating your blog post with additional insight? It should be really useful for all of us. know more

    ReplyDelete
  11. Remarkable article, it is particularly useful! I quietly began in this, and I'm becoming more acquainted with it better! Delights, keep doing more and extra impressive! socks suppliers

    ReplyDelete
  12. I just found this blog and have high hopes for it to continue. Keep up the great work, its hard to find good ones. I have added to my favorites. Thank You. calcetines running

    ReplyDelete
  13. This information was very useful

    https://www.montaclifestyle.com

    ReplyDelete
  14. This comment has been removed by the author.

    ReplyDelete

START A BUSINESS OF HERBAL LASSI

START A BUSINESS OF HERBAL LASSI INTRODUCTION Lassi, as such has very good nutritional value. Lassi is considered to be even b...