Wednesday, 2 November 2011

Start a Speaker Case Making Business


(179). Start a Speaker Case Making Business

Introduction 
The nature have endless vitality, and human can enjoy seeing and listening the wonderful world. The harmonious sound can purify our soul, the graceful melody can concentrate our mind, an outstanding symphony will make us inspiring. People recording the wonderful sound in the record tape、CD、VCD、DVD and etc… to satisfy their desire of hearing.How to listen the beautiful music? One of the most important things is to has a qualified Speaker Case. To manufacture qualified Speaker Case, its appearance and design have been the important assignments of woodworking production.

General Processing Information
Flow Chart


   

2.Process Description 


         
 
 Plant Description
Machines and Equipments 

NO
DESCRIPTION
POWER
UNIT
APPLICATION
1. PVC Laminating Section
01
Wide Belt Sander
83 HP
1
Panel Calibrating
02
Brushing Machine
2 HP
1
Cleaning Panel surface
03
Glue Spreader Laminating M/c
5.5 HP
1
Surface gluing PVC laminating M/C
04
Cold Press
10 HP
1
Cold Press
2. 4-Side Board Section
01
Panel Saw
13 HP
1
Panel cut to size
02
V-Grooving
26 HP
1
4-side board grooving
03
Spraying Gun

1
Painting
04
Edge Banding M/C
10 HP
1
For edge banding 4-side board
05
Double End Tenoner
28 HP
1
4-side board edge profiling
06
Profile Rapping M/C
20 HP
1
4-side board laminating
07
Cross V-cut Machine
26 HP
1
4-side board V-grooving
08
Profile V-cut Machine
30 HP
1
4-side board V-grooving
3. Front Board Section
01
Spindle Shaper
5 HP
2
Making round or slant edge
02
Power Feeding
2 HP
2
Panel auto. Feeding
03
Double End Miter Saw
4 HP
2
Front board cutting
04
Router
3 HP
3
Trumpet Hole routing
05
CNC-Router
50 HP
1
Trumpeting Hole routing & edge profiling
06
Membrane Press
60 HP
1
Front board PVC forming
4. Back Board Section
01
Double End Miter Saw
4 HP
2
Back Board Cutting , Sizing
02
Double End Miter with Tilting Spindle
4 HP
1
Back Board Cutting , sizing
03
Vertical Boring Machine
10 HP
2
Making Screw hole
04
Router
3 HP
1

5. Material Preparation
01
Multiple Rip Saw
15 HP
1
Longitudinal Cut
02
Table Saw
3 HP
3
Cross Cut
03
Cut Off Saw
7.5 HP
1
Cross cut
6. Assembly Section
01
Water Booth
6 HP
2
For back board
02
Pallet Conveyor
3 HP
3

03
Assemble Table

1

04
Tank

3
For Glue spreading
05
Assembly Machine
5 HP
3
Case assemble
06
Supersonic Press

2
Case assemble
07
Polar Testing M/C

5
Polar Testing Machine
08
Acoustic Testing M/C

5
DB testing
7. Peripheral Equipment
01
Centralized Dust Extraction System
50HP
2
Dust extracting system
02
Oven

1
oven
03
Air Compressor

2
Air compressor
04
Fork Lifter

6
Stuff transport
05
Universal Grinding Machine
2 HP
2
For Saw Blade & Cutter

Production Capacity
Regarding speaker case produce line, the production capacity is about 1,300 pieces of case per day.

Manpower Requirement

Section
Manpower
(Member)
Plant Manager
1
Production Technician
4
Foreman
4
PVC Laminating
4
4-Side Board
8
Front Board
11
Back Board
6
Material Preparation
5
Assembly
24
Peripheral Equipment
16
General Worker
8
Total
91

Electricity Power Requirement


Section
Electricity Power
(HP/KW)
PVC Laminating
100.5 / 75
4-Side Board
153 / 114.75
Front Board
137 / 102.75
Back Board
35 / 26.25
Material Preparation
31.5 / 23.25
Assembly
36 / 27
Peripheral Equipment
104 / 78
Total
597 / 447.75

REMARK: Electricity Power for 220V/3Ph/60Hz


Total Budget An speaker case produce line, the total budget of equipment from US$600,000 to US$1,200,000, depending on different product and capacity.

Installation Charge Please note that the installation charge covering below will be on buyer’s account if it require supplier to install M/C in buyer’s factory.
●Round trip air ticket charge
●Lodging & catering charge
●Engineer’s labor cost : US$200/day/person
(including traveling hours)

Limited Warranty All products sold are warranted against defects in workmanship or materials under normal use (rental service excluded) for one year. However, the electric and pneumatic parts are warranted for three months.
Liability in all events is limited to the purchase price paid and liability under the aforesaid warranty is limited to replacing or repairing any parts which are defective in materials or workmanship and returned to our branch or an authorized service station as we designate, shipping costs prepaid.

Suppliers Information
Company Name: Technik Associates, Inc.
Address: 288, Sec.2, Tanfu Road, Tantzu Hsiang, Taichung, Taiwan
Tel:             886-4-25349000      
Fax: 886-4-25349160
E-mail: technik@ms14.hinet.net
http:// www.hipoint.com.tw

1 comment:

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