(129). Start a Kitchen Cabinet Furniture Making Plant
In recent years, because of the resource of forest have been lessened and the environmental protection dominating, the furniture materials use more laminated panels (such as plywood, particle board, MDF and etc.) to instead of solid wood.
The panels have different specification for every processing demand, which through surface laminating, cutting, edge banding, boring and etc… become different kinds of K/D (knock down) panel furniture.
The European style kitchen cabinet become more popular to the modern family which equipped with decorative surface kitchen door and top, the cabinet inside could be equipped with gas burner, ventilator, refrigerator, microwave, garbage disposer and etc.. The kitchen usually designed by modular system and the combination will be custom-made.
2 General Processing Information
Process Description
3 Plant Description
Machines and Equipments
NO | DESCRIPTION | POWER | UNIT | APPLICATION |
1. Panel Sizing Section | ||||
01 | Panel Saw | 13 HP | 1 | Panel cut to size |
02 | Sliding Table Saw | 6.5 HP | 1 | Panel cross cut |
2. Edge Banding Section | ||||
01 | Edge Banding M/C, Manual | 3 HP | 1 | For edge banding free shaped panel |
02 | Edge Trimming M/C, Manual | 1.5 HP | 1 | Top & bottom edge trimming |
03 | Edge Banding M/C, Linear Series | 10 HP | 1 | For edge banding case & kitchen door |
04 | Radius Trimming M/C | 1 HP | 1 | Corner round trimming |
3. Boring & Jointing Section | ||||
01 | Vertical Drilling M/C | 10 HP | 1 | Making connecting holes |
02 | Horizontal + Vertical Boring M/C | 8 HP | 1 | Making connecting holes |
03 | Hinge Inserting M/C | 1.5 HP | 1 | Hinge hole boring & hinge inserting |
04 | Point to Point Machining Center | 15 HP | 1 | Making shelving holes, grooving and shank hole routing |
4. Kitchen Top & Door Making Section | ||||
01 | Double End Tenoner | 28 HP | 1 | Table & door edge profiling |
02 | Roller Press | 2 HP | 1 | Table & door bottom laminating |
03 | Roller Conveyor | 2 HP | 1 | Feeding table & door |
04 | Brushing M/C | 2 HP | 1 | Cleaning table & door surface |
05 | Glue Spreader With Auto. Pump | 2 HP | 1 | Table & door surface gluing spread |
06 | Glue Gun + Tank | 1 | Table & door edge gluing & air adjusting | |
07 | Water Booth | 6 HP | 1 | For air pollution |
08 | Cold Press | 10 HP | 1 | Table & door surface laminating |
09 | Auto. Double Sided Post forming M/C | 28 HP | 1 | Kitchen door surface HPL curve forming and pressing |
10 | Post forming M/C | 14 HP | 1 | Kitchen top surface HPL curve forming and pressing |
5. Peripheral Machinery | ||||
01 | Dowel Making M/C | 1 HP | 1 | Dowel making |
02 | Dowel Cutting M/C | 0.5 HP | 1 | Dowel cutting |
03 | Universal Tool Grinder | 3 HP | 1 | Grinding cutter, saw blade & boring bit |
04 | Dust Collector | 5 HP | 1 | For CNC M/C |
05 | Dust Collector | 3 HP | 1 | For panel saw |
06 | Air Compressor | 20 HP | 1 |
3.2 Production Capacity
Regarding kitchen cabinet production line, the production capacity is about 600 kitchen sets per month.
3.3 Manpower Requirement
Section | Manpower (Member) |
Plant Manager | 1 |
Production Technician | 2 |
Foreman | 2 |
PANEL Sizing Section | 3 |
Edge Banding Section | 5 |
Boring & Jointing Section | 5 |
Kitchen Top & Door Making Section | 12 |
Peripheral Machines | 3 |
General Worker | 4 |
Total | 37 |
Electricity Power Requirement
Section | Electricity Power (HP/KW) |
PANEL Sizing Section | 19.5 / 14.63 |
Edge Banding Section | 15.5 / 11.63 |
Boring & Jointing Section | 34.5 / 25.88 |
Kitchen Top & Door Making Section | 94 / 70.5 |
Peripheral Machines | 32.5 / 24.38 |
Total | 196 / 147 |
REMARK: Electricity Power for 220V/3Ph/60Hz
4 Total Budget
An kitchen cabinet produce line, the total budget of equipment from US$150,000 to US$500,000, depending on different product and capacity.
5 Installation Charge Please note that the installation charge covering below will be on buyer’s account if require supplier to install M/C at buyer’s factory.
●Round trip air ticket charge
●Lodging & catering charge
●Engineer’s labor cost : US$200/day/person
(including traveling hours)
6 Limited Warranty
All products sold are warranted against defects in workmanship or materials under normal use (rental service excluded) for one year. However, the electric and pneumatic parts are warranted for three months.
Liability in all events is limited to the purchase price paid and liability under the aforesaid warranty is limited to replacing or repairing any parts which are defective in materials or workmanship and returned to our branch or an authorized service station as we designate, shipping costs prepaid.
7 Suppliers Information Company Name: Technik Associates, Inc.
Address: 288, Sec.2, TANFU Road, TANTZU HSIANG, TAICHUNG, TAIWAN
Tel:
Fax: 886-4-25349160
E-mail: technik@ms14.hinet.net
http:// www.hipoint.com.tw
Bamboo Melamine Tableware can also be secure in cabinets to avoid breaking them
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