(235Start a Carbonated Fruit Beverages Unit
Production Capacity | : | 6 lakh bottles of 200 mL cap./annum |
| Uploaded on | : | March 2009 |
Product and its Applications
Carbonated soft drinks are known for their thirst quenching and refreshing properties. However, they lack nutritional content. On the other hand, fruit juices, packed in cans, bottles or pouches are also very popular in the country which contain the nourishing properties and goodness of the fruit. Carbonated fruit based beverage is a new concept which provides nutritional elements of the fruit along with natural pigments and flavour in addition to carbonation effects.
Market Potential
There is well established market for carbonated soft drinks. The fruit juice/pulp based carbonated beverage is expected to beget a rousing response in the market. Like other fruits amla, a rich source of Vitamin C produces an excellent relishing drink.
3.0 Basis and Presumptions
a) The unit proposes to work at least 300 days per annum on single shift basis.
b) The unit can achieve its full capacity utilization during the 2nd year of operation.
c) The wages for skilled workers is taken as per prevailing rates in this type of industry.
d) Interest rate for total capital investment is calculated @ 12% per annum.
e) The entrepreneur is expected to raise 20-25% of the capital as margin money.
f) The unit proposes to construct its own building as per FPO requirements.
g) Costs of machinery and equipment are based on average prices enquired from machinery manufacturers.
4.0 Implementation schedule
Project implementation will take a period of 8 months. Break-up of the activities and relative time for each activity is shown below:
| Scheme preparation and approval | : | 01 month |
| SSI provisional registration | : | 1-2 months |
| Sanction of financial supports etc | : | 2-5 months |
| Installation of machinery and power connection | : | 6-8 months |
| Trial run and production | : | 01 month |
5.0 Technical Aspects
5.1 Process of Manufacture
5.1 Process of Manufacture
Fruits like amla, grape, jamun, lime, phalsa can be used. Fully ripe sound fruits are selected. These are washed and juice/pulp extracted. Further process involves preparation of fruit syrup base, carbonation by post mix method, heat processing, cooling and packaging in 200 mL bottles.
5.2 Quality Control and Standards: As per FPO specifications.
6.0 Pollution Control
There is no major pollution problem associated with this industry except for disposal of waste which should be managed appropriately. The entrepreneurs are advised to take "No Objection Certificate" from the State Pollution Control Board.
7.0 Energy Conservation
The fuel for the steam generation in the boiler is coal or LDO depending upon the type of boiler. Proper care should be taken while utilising the fuel for the steam production. There should be no leakage of steam in the pipe lines and adequate insulation should be provided.
8.0 Production Capacity
| Quantity | 6 lakh bottles /annum |
| Installed capacity | 1.7 lakh Litres |
| Optimum capacity utilization | 70% |
| Working days | 300/annum |
| Manpower | 17 |
| Utilities | |
| Motive Power | 15 kWH |
| Water | 25 kL/day |
9.0 Financial Aspects
9.1 Fixed Capital
9.1.1 Land & Building
9.1 Fixed Capital
9.1.1 Land & Building
| Particulars | Amount (Rs. lakh) |
| Land 400 m 2 | 01.10 |
| Built up area 250 m 2 | 09.90 |
| Total cost of land and building | 11.00 |
9.1.2 Machinery and Equipment
| Description | Amount (Rs. lakh) | |
| Washing tank, fruit mill, hydraulic juice extractor, steam jacketing kettles (3),boiler, carbonation unit, mixing tank, pasteurizer, crown corking machine, pH meter, weighing scales, labelling machine, bottle washing unit, refractometer, laboratory equipment. | : | 18.00 |
| Erection & electrification of machinery & equipment @10% cost | : | 01.80 |
| Office furniture & fixtures | : | 01.20 |
| Total | : | 21.00 |
9.1.3 Pre-operative Expenses
| Consultancy fee, project report, deposits with electricity department etc | 01.00 (Rs. lakh) |
9.1.4 Total Fixed Capital
| (9.1.1+9.1.2+9.1.3) | 33.00 (Rs. lakh) |
9.2 Recurring expenses per annum
9.2.1 Personnel
9.2.1 Personnel
| Designation | No. | Salary Per month | Amount (Rs. lakh) |
| Factory Manager | 1 | 12,000 | 01.44 |
| Production supervisor | 1 | 08,000 | 00.96 |
| Office Assistants | 2 | 06,000 | 01.44 |
| Mechanic/ Technician | 1 | 05,000 | 00.60 |
| Skilled workers | 4 | 04,000 | 01.92 |
| Unskilled workers | 8 | 03,500 | 03.36 |
| 09.72 | |||
| Perquisites @15 % | 01.46 | ||
| Total | 17 | 11.18 |
9.2.2 Raw Material including packaging materials
| Particulars | Qty (t) | Rate/t (Rs.) | Amount (Rs. lakh) |
| Fruits | 40 | 10,000 | 04.00 |
| Sugar | 14 | 22,000 | 03.08 |
| Citric acid | 0.25 | 160,000 | 00.40 |
| Bottles | 6.05 lakh | 4/ each | 24.20 |
| Crown corks | 6.05 lakh | -- | 02.88 |
| Labels | 6.00 lakh | -- | 03.00 |
| Chemicals | LS | LS | 01.10 |
| Cartons (24 bottles cap.) | 25,000 | 14 each | 03.50 |
| Carbon dioxide gas | -- | -- | 00.84 |
| Total | 43.00 |
9.2.3 Utilities
| Particulars | Amount (Rs. lakh) |
| Power | 02.90 |
| Water | 00.20 |
| Coal | 03.90 |
| Total | 07.20 |
9.2.4 Other Contingent Expenses
| Particulars | Amount (Rs. lakh) |
| Repairs and maintenance @10% | 01.98 |
| Consumables & spares, others | 00.58 |
| Transport & travel | 00.45 |
| Publicity, postage, telephone | 00.80 |
| Insurance @1% | 00.31 |
| Total | 04.12 |
9.2.5 Total Recurring Expenditure
| (9.2.1 + 9.2.2 + 9.2.3 + 9.2.4) | 65.50 (Rs. lakh) |
9.3 Working Capital
| Recurring expenses for 3 months | 16.40 (Rs. lakh) |
9.4 Total Capital Investment
| Amount (Rs. lakh) | |
| Fixed capital (Refer 9.1.4) | 33.00 |
| Working capital (Refer 9.3) | 16.40 |
| Total | 49.40 |
10.0 FINANCIAL ANALYSIS
10.1 Cost of Production (per annum)
10.1 Cost of Production (per annum)
| Amount (Rs. lakh) | |
| Recurring expenses (Refer 9.2.5) | 65.50 |
| Depreciation on building @ 5% | 00.45 |
| Depreciation on machinery @10% | 01.88 |
| Depreciation on furniture @ 20% | 00.24 |
| Interest on Capital Investment @ 12% | 05.93 |
| Total | 74.00 |
10.2 Sale Proceeds (Turnover) per year
| Item | Qty | Rate (Rs.) | Amount (Rs. lakh) |
| 1.Carbonated beverage in 200 mL bottles | 600,000 | 11.00 | 66.00 |
| 2. Refund of empty bottles | 600,000 | 3.50 | 21.00 |
| Total | 87.00 |
10.3 Net Profit per year
= | Sales – Cost of production |
= | 87.00 - 74.00 |
= | Rs. 13 lakh |
10.4 Net Profit Ratio
= | Net profit x 100 ------------------------- Sales |
= | 13 x 100 ------------------- 87 |
= | 14.95 % |
10.5 Rate of Return on Investment
= | Net profit x 100 ----------------------------- Capital Investment |
= | 13 x 100 ------------------------- 49.4 |
= | 26.3% |
10.6 Annual Fixed Cost
| Amount (Rs. Lakh) | |
| All depreciations | 02.57 |
| Interest | 05.93 |
| 40% of salary, wages, utility, contingency | 08.80 |
| Insurance | 00.31 |
| Total | 17.61 |
10.7 Break even Point
= | Annual Fixed Cost x 100 ----------------------------------- Annual Fixed Cost + Profit |
= | 17.61 x 100 -------------------- 17.61 + 13 |
= | 57.53% |
11.0 Addresses of Machinery and Equipment Suppliers
B.Sen Barry & Co.
65/11, New Rohtak Road
New Delhi – 110 005
65/11, New Rohtak Road
New Delhi – 110 005
Macneill and Magor Ltd.
4, Mangoe Lane
Kolkata – 700 001
4, Mangoe Lane
Kolkata – 700 001
Bajaj Maschinen Pvt. Ltd.
7/20-7/27 Jai Laxmi Industrial Estate, Site IV,
Sahibabad Industrial Area - 201010
Dist.Ghaziabad, UP
7/20-7/27 Jai Laxmi Industrial Estate, Site IV,
Sahibabad Industrial Area - 201010
Dist.Ghaziabad, UP
M/s Gee Gee Foods & Packaging Co. (P) Ltd.
B -188/2, Savitri Nagar, Malviya Nagar
New Delhi -110017
Email: swantour@satyam.net.in
B -188/2, Savitri Nagar, Malviya Nagar
New Delhi -110017
Email: swantour@satyam.net.in
M/s D.K. Barry & Co. (P) Ltd.
11/35, West Punjabi Bagh,
New Delhi -110026
Email: dheerajbahry@rediffmail.com
11/35, West Punjabi Bagh,
New Delhi -110026
Email: dheerajbahry@rediffmail.com
M/s Azad Engineering Company
C-83, B.S. Road , Indl Area,
Ghazibad -201009
Email: azadeng@satyam.net.in/ azadenggco@hotmail.com
C-83, B.S. Road , Indl Area,
Ghazibad -201009
Email: azadeng@satyam.net.in/ azadenggco@hotmail.com
M/s Sanjivan Industries
A -13, Karimsheth Indl. Estate,
Wagdevi Nagar, Near Valishali Nagar
Dahisar (E), Mumbai -400068
Email: sanjivanind@roltanet.com
A -13, Karimsheth Indl. Estate,
Wagdevi Nagar, Near Valishali Nagar
Dahisar (E), Mumbai -400068
Email: sanjivanind@roltanet.com
M/s Pharmalab India Pvt. Ltd.
Star Metal Compound,
LBS Marg, Vikroli (W)
Mumbai -400083
Email: mkt@pharmalab.com
Star Metal Compound,
LBS Marg, Vikroli (W)
Mumbai -400083
Email: mkt@pharmalab.com
M/s Hardikar's Fruit Processing Pvt. Ltd.
13, Himalaya Apartments,
Lane No.3, Dahanukar Col. Kothrud,
Pune -411038
Email: mangofun@pn3.vsnl.net.in
13, Himalaya Apartments,
Lane No.3, Dahanukar Col. Kothrud,
Pune -411038
Email: mangofun@pn3.vsnl.net.in
M/s Shiv Engineers
Patel Avenue , Plot No. 165, Flat No.1,
Right Bhusari Colony, Paud Road ,
Pune -411038
Email: shivenginerrs@rediffmail.com
Patel Avenue , Plot No. 165, Flat No.1,
Right Bhusari Colony, Paud Road ,
Pune -411038
Email: shivenginerrs@rediffmail.com
M/s Hightek Engineers
702, GIDC, Phase II, Gundiav,
Valsad -396035 ( Gujarat )
Email: info@hightekengineers.com
702, GIDC, Phase II, Gundiav,
Valsad -396035 ( Gujarat )
Email: info@hightekengineers.com
M/s Geeta Food Engineering
Plot No. C-7/1, TTC Indl Area,
Pawane MIDC, Thane – Belapur Road ,
Behind Savita Chemical
Navi –Mumbai -400705
Email: geetafoodengg@yahoo.co.in
Plot No. C-7/1, TTC Indl Area,
Pawane MIDC, Thane – Belapur Road ,
Behind Savita Chemical
Navi –Mumbai -400705
Email: geetafoodengg@yahoo.co.in
Batliboi Engineers ( Bangalore ) Pvt. Ltd.
99/2&3, N.R.Road
Bangalore – 560 002
99/2&3, N.R.Road
Bangalore – 560 002
Raylon Metal Works
Kondivitta Lane
Post Box 17426
J.B.Nagar, Andheri (E)
Mumbai – 400 059
Kondivitta Lane
Post Box 17426
J.B.Nagar, Andheri (E)
Mumbai – 400 059
Narangs Corporation
P-25/90 Connaught Place
New Delhi – 110001
P-25/90 Connaught Place
New Delhi – 110001
Grovers Pvt. Ltd.
223, Kaliandas Udyog Bhavan
Prabhadevi
Mumbai – 400 025
223, Kaliandas Udyog Bhavan
Prabhadevi
Mumbai – 400 025
D.P.Pulverisers,
Nagindas Master Road , Behind Museum, Fort
Mumbai – 400 001
Nagindas Master Road , Behind Museum, Fort
Mumbai – 400 001
Sri Venkateswara Industries,
Yadavgiri Industrial Estate,
Mysore – 570 002
Yadavgiri Industrial Estate,
Mysore – 570 002
Nice Post. I am happy with your informative post.
ReplyDeleteGravity Spiral Roller Chutes
Unexpected auto repairs can often lead you at the mercy of a shady mechanic or auto repair shop. Finding someone that you can trust is far more important than trying to save a few bucks on your repairs so we've put together a few quick tips on how to find an auto repair mechanic you can trust. What is an Air Compressors
ReplyDeleteSenior Virgin Hair body wave bundles are made of Brazilian virgin human hair, looks more natural and healthy, no smell and no dry no split no tangle, flexible and soft.Hair For Sale
ReplyDeleteNice Blog. The best blog I've seen ever. After reading your blog, I gained more information. keep going.
ReplyDeleteS Brewing is one of India's largest suppliers and exporters of stainless steel fermentation tanks. Fermenting beverages in Starker septic tanks is possible for a wide variety of beverages.