Start a Speaker Case Making Business

(179). Start a Speaker Case Making Business

Introduction 

The nature have endless vitality, and human can enjoy seeing and listening the wonderful world. The harmonious sound can purify our soul, the graceful melody can concentrate our mind, an outstanding symphony will make us inspiring. People recording the wonderful sound in the record tape、CD、VCD、DVD and etc… to satisfy their desire of hearing.How to listen the beautiful music? One of the most important things is to has a qualified Speaker Case. To manufacture qualified Speaker Case, its appearance and design have been the important assignments of woodworking production.

General Processing Information
Flow Chart

   

2.Process Description 

         
 

 Plant Description

Machines and Equipments 

NO	DESCRIPTION	POWER	UNIT	APPLICATION
1. PVC Laminating Section
01	Wide Belt Sander	83 HP	1	Panel Calibrating
02	Brushing Machine	2 HP	1	Cleaning Panel surface
03	Glue Spreader Laminating M/c	5.5 HP	1	Surface gluing PVC laminating M/C
04	Cold Press	10 HP	1	Cold Press
2. 4-Side Board Section
01	Panel Saw	13 HP	1	Panel cut to size
02	V-Grooving	26 HP	1	4-side board grooving
03	Spraying Gun		1	Painting
04	Edge Banding M/C	10 HP	1	For edge banding 4-side board
05	Double End Tenoner	28 HP	1	4-side board edge profiling
06	Profile Rapping M/C	20 HP	1	4-side board laminating
07	Cross V-cut Machine	26 HP	1	4-side board V-grooving
08	Profile V-cut Machine	30 HP	1	4-side board V-grooving
3. Front Board Section
01	Spindle Shaper	5 HP	2	Making round or slant edge
02	Power Feeding	2 HP	2	Panel auto. Feeding
03	Double End Miter Saw	4 HP	2	Front board cutting
04	Router	3 HP	3	Trumpet Hole routing
05	CNC-Router	50 HP	1	Trumpeting Hole routing & edge profiling
06	Membrane Press	60 HP	1	Front board PVC forming
4. Back Board Section
01	Double End Miter Saw	4 HP	2	Back Board Cutting , Sizing
02	Double End Miter with Tilting Spindle	4 HP	1	Back Board Cutting , sizing
03	Vertical Boring Machine	10 HP	2	Making Screw hole
04	Router	3 HP	1
5. Material Preparation
01	Multiple Rip Saw	15 HP	1	Longitudinal Cut
02	Table Saw	3 HP	3	Cross Cut
03	Cut Off Saw	7.5 HP	1	Cross cut
6. Assembly Section
01	Water Booth	6 HP	2	For back board
02	Pallet Conveyor	3 HP	3
03	Assemble Table		1
04	Tank		3	For Glue spreading
05	Assembly Machine	5 HP	3	Case assemble
06	Supersonic Press		2	Case assemble
07	Polar Testing M/C		5	Polar Testing Machine
08	Acoustic Testing M/C		5	DB testing
7. Peripheral Equipment
01	Centralized Dust Extraction System	50HP	2	Dust extracting system
02	Oven		1	oven
03	Air Compressor		2	Air compressor
04	Fork Lifter		6	Stuff transport
05	Universal Grinding Machine	2 HP	2	For Saw Blade & Cutter

Production Capacity
Regarding speaker case produce line, the production capacity is about 1,300 pieces of case per day.

Manpower Requirement

Section	Manpower (Member)
Plant Manager	1
Production Technician	4
Foreman	4
PVC Laminating	4
4-Side Board	8
Front Board	11
Back Board	6
Material Preparation	5
Assembly	24
Peripheral Equipment	16
General Worker	8
Total	91

Electricity Power Requirement

Section	Electricity Power (HP/KW)
PVC Laminating	100.5 / 75
4-Side Board	153 / 114.75
Front Board	137 / 102.75
Back Board	35 / 26.25
Material Preparation	31.5 / 23.25
Assembly	36 / 27
Peripheral Equipment	104 / 78
Total	597 / 447.75

REMARK: Electricity Power for 220V/3Ph/60Hz

Total Budget An speaker case produce line, the total budget of equipment from US$600,000 to US$1,200,000, depending on different product and capacity.

Installation Charge Please note that the installation charge covering below will be on buyer’s account if it require supplier to install M/C in buyer’s factory.
●Round trip air ticket charge
●Lodging & catering charge
●Engineer’s labor cost : US$200/day/person
(including traveling hours)

Limited Warranty All products sold are warranted against defects in workmanship or materials under normal use (rental service excluded) for one year. However, the electric and pneumatic parts are warranted for three months.
Liability in all events is limited to the purchase price paid and liability under the aforesaid warranty is limited to replacing or repairing any parts which are defective in materials or workmanship and returned to our branch or an authorized service station as we designate, shipping costs prepaid.

Suppliers Information

Company Name: Technik Associates, Inc.
Address: 288, Sec.2, Tanfu Road, Tantzu Hsiang, Taichung, Taiwan
Tel:             886-4-25349000      
Fax: 886-4-25349160
E-mail: technik@ms14.hinet.net
http:// www.hipoint.com.tw