Saturday, 15 October 2011

Start a Aluminum Extrusion Plant





(140) Start a Start a Aluminum Extrusion Plant
Aluminum is one of rich mineral on the earth. The alloy widely apply on aircraft, vessel, power transition and architecture. Because the aluminum alloy weight light, easy to fabrication, good mechanical property, easy to get quality surface after anodizing or powder coating process. Therefore it is used on door, window and wall of various architectural structure.
     The project of aluminum doors and windows manufacture factory set up that must consider the technical ability, management and market factor. It is basic facility for 500 ton profile output capacity showing on below: 

2.      Plant land area         Square meter

3.      Office and factory building area1. Office          : 900㎡ (300㎡ for each floor)
2. Casting factory  :1,600㎡
3. Extrusion factory:2,700㎡
4. Anodizing factory:2,700㎡
5. Die shop       : 400㎡
6. Storehouse     :2,250㎡
Total:10,550㎡ 

4.      Material required quantity (Month)
Description
Specific request
Capacity
Remark
Aluminum ingot
Al:99.5﹪以上500 Tons
Magnesium ingot
Mg:99.8﹪以上3.5 Tons
Silicon alloy
Si:20.0﹪9  Tons

5.      Consumption
Item
Casting
Extrusion
Anodizing
others
Amount
Water( Ton/day)
10
10
600
100
720
Electric power (Kw)
50
1,200
1,600
50
2,900
Air( L/min)
2,500
2,000


4,500
Fuel( KL/month)
150


20
170

6.      Basic facilities
1. Factory building, office
2. Electric power equipment
  (1).Transformer station
  (2). Transformer station to electric control box.
  (3).Electric control box to machine 
3. Water supply
  (1).Water pump
  (2).Pure water treatment
  (3).Cooling tower
  (4).Reservoir
  (5).Boiler
  (6).Piping:from boiler and reservoir to equipment.
4. Air supply
  (1).Air compressor.
  (2).Piping:from air compressor to equipment
5. Oil supply
  (1).oil feed pump
  (2).Oil storage tank
  (3).Piping:Pump to equipment 
6. Foundation for:
  (1).Melting furnace, casting machine.
  (2).Extrusion press & handling system.
  (3).Anodizing treatment tank construction.
  (4).Waste water treatment construction. 
7. Moving & shifting vessel
  (1).Truck
  (2).Lift hooker
Main specification               Table 2

Description
Specification
Q’ty
Amount
Remark
Casting


Casting
Melting furnace7 Tons1 Set



Billet


650 T/month
Holding furnace5 Tons1 Set
Casting machine6 M2 Set
Billet saw1 Set
Crane3 Tons1 Set

Extrusion
Extrusion press & handling system1,250 us Tons1 Set


Profile


500 T/month
Extrusion press & handling system1,800 us Tons1 Set
Nitriding furnace1 Set
Dies400 Set



Anodizing
Rectifier56,000 A. 20 V1 Set


Coloring
Profile



500 T/ month
Cooling machine500 Tons1 Set
Immersion equipment1 Set
Treatment1 Set
Shiftingg system1 Set
Waste water treatment1 Set
Waste gas treatment1 Set
Note A. The manufacture output ability be estimated basing on casting 2 shift, extrusion 3 shift and anodizing 3 shift. (8 hours for each shift).
Note B. The extrusion line output will be altered by following factor:
1.    Aluminum alloy
2.    Quality of billet.
3.    Profile thickness and size.
4.    extrudable condition.
5.    lot quantity for each die.
6.    Die design ability.

7.      Producing cost        According output shown on table 2, the cost of each factory (Not include ingot cost) is list out on Table 3. 
Cost analysis for doors & windows               Table 3
1.Cruuency : RMB
2.Salary:average 500 /person-month
3.Above cost not including(billet ingot、magnesium ingot、Silicon alloy).

8.      Main equipment and capacity
     Two extrusion press one1250 us Tons and 1800 us Tons,product suitable the furniture, plate, windows,
     doors and curtain wall.
     Anodizing coloring treatment equipment, the oxide film thickness up to 0.001mm.
     The main equipment shown on Table 2.

9.    Supplier Information
         Cheng-Hua Machinery Co.Ltd.
         Rm.607, 6th Fl, No.32, Sec.3, Chung Shan N.Rd.,
         Taipei, Taiwan,
         Factory:No.30-11 Kouwei, Kuanghsing Village, Kuanyin Hsiang, Taoyuan Hsien,Taiwan,
         Office:Tel:            886-2-25966189      ,25970022,25962817
         Factory:Tel:886-3-4733425-6,4733892, Fax:886-3-4733891.
         URL: http://www.chenghua.com.tw
         E-mail: come@chenghua.com.tw

5 comments:

  1. Very cool info. But how would I go about starting an aluminum extrusion plant

    ReplyDelete
  2. You want to see boom lift images in internet and enquiry about this.

    ReplyDelete
  3. Can u provide a layout of factory .

    ReplyDelete
  4. Interesting and awesome but please having procured the basic facilities; in a nutshell how much it cost to install a standard mini-size factory and plant. Thanks

    ReplyDelete