Friday, 14 October 2011

Start a Puff Snacks Making Plant


(117) Start a Puff Snacks  Making Plant

 Introduction
The cereal single extruding puff snacks are manufactured mainly with rice or corn grits, and it can combine with wheat, oat, beans or starch to modify the hardness and taste. The raw material are pass through the extruder with high temperature and pressure at screw extruding function to get gel raw material and get through the die. It is expansion on release the pressure .it will have 3-4 time volume and many small air holes filling on the texture that is feature of this products. .
There are completely automatic and semi-automatics production lines, which are very easy for operation and high efficiency. Various tastes are available for market. Also source of raw materials are taking easy, with simple producing layout line, high efficiency and inexpensive invest of equipment for an investor.

2 General Processing Information
2.1 Flow Chart & Description of Manufacturing Process
2.1.1 CORN (OR RICE) PUFF SNACK LINE (DRY TYPE)


Explanation: Taking raw material of corn (remove peel and embryo) or rice are milling to 20~25 mesh .
2.1.1.1 HUMIDIFIER:
Put the rice and corn with water to 17% moisture content, and add modified starch or other starch to adjust tastes.
2.1.1.2 GRAIN PUFF MACHINE:
Adjust the material of moisture content than putting on the hopper of grain puff machine, than heating up the die to 120° C. Feeding the fixed amount material to extruding tube by screw feeder. The raw material are passing through the extruder with high temperature and pressure at screw extruding function to get gel raw material and get through the die. It is expansion on release the pressuring. It will have 3-4 times volume .it can cutting various size by cutter and adjust outlet type of die to producing various products. Ex. dragon, cashew, flower, ball, tube…etc types.
2.1.1.3 (STORAGE TANK WITH CONVEYOR):
Taking Semi-finished goods to storage’s conveyer then through conveyer to send a fixed amount in producing process.
2.1.1.4 CONVEYOR:
Sending semi-finished goods from storage tank to Rotary Oven.
2.1.1.5 ROTARY OVEN:
Add around 17% of moisture content from raw material, after Puffing and extruding the goods still have a little moisture content which must continue to keeping drying to 2 % becoming finished products.
2.1.1.6 CONVEYOR:
To Seasoning Machine
2.1.1.7 SEASONING SPRAYER:
Sending semi-finished goods of fixed amount by conveyer to Seasoning Machine, while oil sprayer is ready of hot oil to waiting come in semi-finished goods spraying at same time. There have adjusting equipment to control of spraying oil amount. And then spray flavor powder on the surface of goods that is operation through a rotary tank mixer to become finished goods.
2.1.1.8 PACKER:
The finished goods can be packed various sizes to suit for the various marketing, through choice different packing paper to keep 1 year time-limit.
 Flow Chart



2.1.2 PUFF CENTER FILLER LINE (DRY TYPE)


2.1.2.1 HUMIDIFIER:
Put the rice and corn with water to 17% moisture content, and add special starch or other starch to adjust tastes.
2.1.2.2 GRAIN PUFF MACHINE:
Putting the raw material on the hopper of grain puff machine, than feeding to extruder . At same time the center filler is feeding the cream center go through the die hole and come out with puff product. To producing center fill puff bar or stick bar. The center cream have various flavors as chocolate, coconut, egg yolk, strawberry, peanut etc.
2.1.2.3 CENTER FILLING EXTRUDER:
Putting on the pre-mixing center cream as chocolate, coconut, peanut and strawberry on Center filling extruder mixer tank, and heating, mixing. After Grain Puff machine is starting of extruding. Taking the filling pipe to extruder’s die hole and keep the feeding speed and pressure well.
2.1.2.4 RICE CRACKER FORMER:
The extruding rope products come through the former cutter to cutting various size. It also can change roller of former cutter to get various shapes ex. biscuit, center fill rice cracker, rope tube and others.
2.1.2.5 CONVEYOR:
Semi-finished are through convey sending to sprayer machine.
2.1.2.6 SPRAYER MACHINE:
The semi-finished products are through conveyor sending to sprayer and sharing between on oven, it’s making more well mixed while in process of oven.
2.1.2.7 SINGLE DRYER:
Putting the finished center filled through oven’s up and down layers of infrared rays heating, it will make caramel on surface of center filled to bring a nature scent of rice.
2.1.2.8 CONVEYOR:
Sending of center filled with baked to seasoning machine for flavor.
2.1.2.9 SEASONING SPRAYER:
Sending semi-finished goods of fixed amount by convey to Seasoning Machine, while oil sprayer is ready of hot oil to wait coming semi-finished goods spraying at same time. There is a button to control of spraying oil amount. Then spray flavor powder on the surface of goods through a round bucket of seasoning mixes by rotary type to become finished goods.
2.1.2.10 PACKER:
The finished goods can be packed various sizes for market, through choice different packing paper to keep 1year time-limit.

Flow Chart


2.1.3 PUFF AND CENTER FILLER LINE (DRY TYPE) (WET TYPE)
On this Producing line which seasoning machine can use farm commodities for special tastes as chocolate, coconut, peanut and strawberry sweet taste and salty taste.


2.1.3.1 HUMIDIFIER:
Put the rice and corn with water to 17% moisture content, and add special starch or other starch to adjust tastes.
2.1.3.2 GRAIN PUFF MACHINE:
Adjust the material of moisture content than putting on the hopper of grain puff machine, than heating up the die to 120°C. Feeding the fixed amount material to extruding tube by screw feeder .The raw material are pass through the extruder with high temperature and pressure at screw extruding function to get gel raw material and get through the die. It is expansion on release the pressure .it will have 3-4 times volume .it can cutting various size by cutter and adjust outlet type of die to producing various products. Ex. dragon, cashew, flower, ball, tube etc types.
2.1.3.3 CENTER FILLING EXTRUDER:
Putting on the pre-mixing center cream as chocolate, coconut, peanut and strawberry on Center filling extruder mixer tank, and heating, mixing. After Grain Puff machine is starting of extruding. Taking the filling pipe to extruder’s die hole and keep the feeding speed and pressure well.
2.1.3.4 RICE CRACKER FORMER:
The extruding rope products come through the former cutter to cutting various size. It also can change roller of former cutter to get various shapes ex. biscuit, center fill rice cracker, rope tube and others.
2.1.3.5 STORAGE TANK WITH CONVEYOR:
Taking Semi-finished goods to storage’s conveyer then through conveyer to send a fixed amount in producing process.
2.1.3.6 CONVEYOR:
Sending semi-finished goods from storage tank to Rotary Oven
2.1.3.7 SEASONING SPRAYER:
Semi-finished goods are sending through conveyer to Seasoning Sprayer while sending fixed seasoning jam by stir tank. Using a special spray nozzle on inside of seasoning machine to making seasoning jam spread well mixed on all of semi-finished goods.
2.1.3.8 CONVEYOR:
Sending semi-finished goods with seasoning jam to 5 layer oven from storage tank.
2.1.3.9 5-LAYER DRYING OVEN:
Putting Semi- finished center filled with full seasoning jam through 150°C oven’s after taking around 20~30 minutes. This oven must be strong hand of good circulation with well
mixed temperature which can met temperature ±1℃.
2.1.3.10 PACKER:
The finished goods can be packed various sizes for market, through choice different packing paper to keep 1year time-limit

Flow Chart


2.1.4 Health Food –Cereal Bar
Cereal bar & noodle snack & rice cracker producing line
2.1.4.1 HUMIDIFIER:
Put the rice with water to 18% moisture content, and add bean powder, potato starch…etc to mixed well.
2.1.4.2 GRAIN PUFF MACHINE:
Putting the raw material on the hopper of grain puff machine and sending the fixed amount material to extruding tube by screw feeder. In the outlet of die which using cutter to get type of rice.
2.1.4.3 POWER MILL:
Taking semi-finished as biscuit, peanut, dry fruit to break becoming some of small pieces for forming.
2.1.4.4 MIXER:
Millet granule, dry grapes. dry fruit. Peanut and nut…etc. add seasoning or seasoning jam to mix well.
2.1.4.5 PRESS FORMING MACHINE:
Putting mixed material by high speed forming, it can get various shapes as. strip shape, round, hexagon , heart , animal and carton types.
2.1.4.6 DRYER:
Taking products from forming machine then through dryer to heat under 2 % of moisture content.
2.1.4.7 PACKER:
The finished goods can be packed various sizes for market, through choice different packing paper to keep 1year time limit

Flow Chart




3 Plant Description
3.1 Description of Machinery

Commodity
Set
Grain Puff Machine
1
Sprayer Machine
1
Seasoning sprayer
1
Dryer
1
Storage Tank with Conveyor
1
Lifting Conveyor
1
Humidifier
1
Seasoning Crusher
1
Jacketed Kittle
1
Center Filling extruder
1
Rotary Oven
1
Rice Crusher
1
Stuff Mixer
1
Rice Cracker Former
1
Automatic Packing Machine
1


3.2 Raw Materials:
3.3 Manpower Required:

Manpower
Quantity
Plant Manager
1
Assistant Manager
1
Quality Controller
1
Operator
6
Packing Worker
6
Total manpower
15 persons

3.4 Power Consumption

Commodity
Power
Grain Puff Machine
22.5Kw
Sprayer Machine
0.75Kw
Seasoning sprayer
4.8Kw
Dryer
87Kw
Storage Tank with Conveyor
0.75Kw
Lifting Conveyor
0.75Kw
Humidifier
1.5Kw
Seasoning Crusher
2.25Kw
Jacketed Kittle
4.5Kw
Center Filling extruder
1.5Kw
Rotary Oven
0.75Kw
Rice Crusher
2.25Kw
Stuff Mixer
1.5Kw
Rice Cracker Former
1.5Kw
Automatic Packing Machine
2.5Kw


4 Suppliers Information
Seng Din Industrial Co/. Ltd.
No.78-8, Sec.2, Chung Shing Rd.,
Wu Ku Hsiang, Taipei Hsien, Taiwan
Tel:            886-2-29828198      
Fax:886-2-29871768
E-Mail:sengdin@ms18.hinet.net 


Puff Snacks Extruder
Description/Specification :Puff Snacks Extruder: A perfect designed Extruder to produce extruded snacks (Puff snacks) such as snacks ball, snacks sticks, snacks Ring etc. Capacity-120 Kgs/Hr Main Motor: 30HP, 3phase,415VAC, 1475 RPM Crompton make Feeding Motor: 1HP, 220 VDC, 1500 RPM Cutting Motor: 1HP, 220 VDC , 1500 RPM Automatic Electric control panel
Company Name :INNOVATIVE ENGINEERS
Address :G-245, Sector-63,
Noida - 201307, Uttar Pradesh , India
Contact Person :Mr. Ajay Kumar (Partner)
Phone :            91-120-4347775 begin_of_the_skype_highlighting            91-120-4347775      end_of_the_skype_highlighting      
Mobile :            +919871374601 begin_of_the_skype_highlighting            +919871374601      end_of_the_skype_highlighting      
Fax :91-120-4347775 begin_of_the_skype_highlighting            91-120-4347775      end_of_the_skype_highlighting

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