Saturday, 15 October 2011

Start a Paint and Ink Making plant


(134).Start a Paint and Ink Making plant





Paint making machinery industry is changing. We keep up with the changing and advance to meet the novel and attractive customer solutions. Customer benefits include reduced producing costs, lower material consumption, better environment production, longer machinery service life, and high process efficiency.
In this hi-tech application, pure ground materials are needed in every field. Contamination free grinding materials development is achieving its goal. Nano-scale powders initiate from primitive stage. Hwa Maw base on the foundation in mixing and grinding fields, will continue to produce the best paint and ink making machineries for the industry, and contribute our extensive engineering and process expertise to hi-tech coating applications and nano-scale solutions. Paints and inks have a variety of characteristics. Different viscosity, fineness and price orientation need its distinct machineries. Hwa Maw relys on close customer relationship and good interaction with customers, build a vast and detailed database to serve the distinct and critical customer requirements. Aim at growing needs of environment protection and industrial safety, we strengthen in noise reduction, vapor control and operation safety to build machineries suitable for modernized plants.

General Process Information
Ordinary emulsion paint (Fineness 40μ)

   

Process Description: 
  • White color emulsion paint raw materials larger than required fineness are added into the High Speed mixer for the first mixing into a homogeneous state of fineness 40μ. 
  • Raw materials smaller than required fineness are added for the second mixing. 
  • White color emulsion paints will directly be pumped into Filter machine for filtration. 
  • Color paste raw materials are distributed into the mixer for first mixing. Then goes to vertical bead mill to grind to required fineness. After grinding, the additive will be added to the ground materials, then send to mixer for second mixing. 
  • Color paste will be added to the white color emulsion paint in the second mixing stage to make color emulsion paints then pumped into Filter machine for filtration. 
  • End products ready for packing. 
High end emulsion paint (Fineness 30μ)


   

Process Description
  • Raw materials larger than required fineness (In this process, 20μ) are added into the High Speed mixer for the first mixing. 
  • After mixing, the raw materials go to Vertical Bead Mill for grinding to its required fineness.
  • Raw materials smaller than required fineness (In this process, 20μ) are added into the High Speed mixer with the first mixed raw materials for the second mixing. 
  • The ground materials are pumped into filter machines for filtration. 
  • End products ready for packing. 
Ready Mixed Paint, Red Iron Oxide Anti-Corrosion Primer, Lacquer Paint, Enamel, Car Baking Enamel, Polyurethane Paint.
   


Process Description: 
  •  Raw materials larger than required fineness are added into the High Speed mixer for the first mixing 
  • After mixing, the raw materials go to Vertical Bead Mill for grinding to its required fineness.
  • Raw materials smaller than required fineness are added into the High Speed mixer with the first mixed raw materials for the second mixing. 
  •  The ground materials are pumped into filter machines for filtration. 
  •  End products ready for packing. 

 Wood paint (Amino Alkyd) and Oil Varnish.    
Process Description: 
  • Raw materials larger than the required fineness are added into the High Speed mixer for the mixing into a homogeneous state. 
  • After first mixing, raw materials less than the required fineness are added for the second mixing. 
  • The ground materials are pumped into filter machines for filtration. 
  • End products ready for packing.

Process Description: 
   
Process Description: 
  • Raw materials larger than the required fineness are added into the High Speed mixer for the mixing into a homogeneous state. 
  • After first mixing, raw materials less than the required fineness are added for the second mixing. 
  • The ground materials are pumped into filter machines for filtration. 
  • End products ready for packing. 

Printing Ink
Process Description:
  • All Raw materials are added into the High Viscosity mixer for the mixing into a homogeneous state. 
  • Mixed raw materials are distributed to fully hydraulic three roller mill to grind to its required fineness. 
  • End products are ready for packing.


Plant Description
Monthly Production Capacity: 

NO
TYPE OF PAINT
AVERAGE CAPACITY
1
ORDINARY EMULSION PAINT
5000Liter
2
HIGH CLASS EMULSION PAINT
8000Liter
3
READY MIXED PAINT
1500Liter
4
RED IRON OXIDE ANTI-CORROSION PRIMER
1500Liter
5
LACQUER PAINT
1500Liter
6
ENAMEL
1500Liter
7
CAR BAKING ENAMEL
1000Liter
8
POLYUTHENE PAINT
1000Liter
9
WOOD PAINT (AMINO ALKYD)
2000Liter
10
OIL VARNISH
2000Liter
11
PRINTING INK
800Liter

Raw Materials

NO
TYPE OF PAINT
AVERAGE CAPACITY
1
ORDINARY EMULSION PAINT
5000Liter
2
HIGH CLASS EMULSION PAINT
8000Liter
3
READY MIXED PAINT
1500Liter
4
RED IRON OXIDE ANTI-CORROSION PRIMER
1500Liter
5
LACQUER PAINT
1500Liter
6
ENAMEL
1500Liter
7
CAR BAKING ENAMEL
1000Liter
8
POLYUTHENE PAINT
1000Liter
9
WOOD PAINT (AMINO ALKYD)
2000Liter
10
OIL VARNISH
2000Liter
11
PRINTING INK
800Liter


(1) Synthetic Resin Emulsion paint:
(2)Ready-mixed paint
A. White
B. Color paste
(1) Water.
(2) Ethylene Glycol.
(3) Texanol.
(4) Ammonia.
(5) Acrylic acid Ester.
(6) Defoamer.
(7) Natrosol.
(8) Kathonlx.
(9) Orotan 731SD.
(10) Triton CF-10.
(11) TiO2
(1) Pigment.
(2) Disponer.
(3) Ethylene glycol.
1. Long oil alkyd resin.
2. Pigment.     
3. Additive.
4. Solvent.

(3) Lacquer paint.
(4) Amino-Alkyd for wood paint (Acid-curing type)
(5) Car bakine enamel:
1.Shoet oil alkyd resin.
2.Acrylic resin.
3.Nitrocellulose.
4.Harrd resin.
5.Dibutyl phthalate.    
6.Pigment.
7.Solvent
1. Alkyd resin.
2. Urea formaldehyde resin.
3. P-Toluene sulfonic acid.
4. Solvent. 
1.Melamine formaldehyde resin.
2. Acrylic resin.
3. Short oil alkyd resin
4. Epooxy resin.
5. Pigment.
6. Solvent.

(6) Enamel     
(7) Printing ink
(8) Red iron oxide Primer
1.Medium oil alkyd resin.
2.Pigment
3.Additive.
4.Solvent
1.Polyvinyl butyral resin
2.Cellulose acetate butyrate resin.
3.Nitrocellylose.
4.Acrylic resin.
5.Alkyd resin.
6.Pigment.
7.Solvent.
1. Long oil alkyd resin.
2. Filler.
3. Fe203 Pigment.     
4. Additive.
5. Solvent.

(9) Polyurethane paint
(10) Oil Varnish
(11) P.V.C. Printing ink:
1. Polyisocyanate resin.
2. Polyol resin
3. Solvent.
4. Additive
5. Pigment.     
1. Tung oil/maleic resin
2. Additive.      
3. Mineral spirt.            
1. Acrylic resin.     
2. Vinyl copolymer c-15.
3. D.O.P.
4. Pigment.     
5. Solvent.

(12) P.S Printing ink
1. Acrylic resin thermoplastic type.
2. Pigment.
3. Solvent.(EAC. aslore tolau. BAC).
(alore. CAC.iso-phorone).




Suppliers Information
HWA MAW MACHINE INDUSTRIAL CO., LTD.
No. 31-6, Lane 320, Sec. 1, Sha Tien Road. Ta Tu Hsaing, Taichung, R.O.C.
Tel:            886-4-26936333       Fax:886-4-26936222
Email:hwamaw@ms8.hinet.net
Website: http://www.hwamaw.com.tw


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