Friday, 14 October 2011

Start a Potato chips Making Plant


     

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(118) Start a Potato chips Making Plant
otato Chips Making Plant


A Saratoga, New York chef named George Crum is generally credited with the invention of the potato chips in 1853. They quickly became popular around the country. Potato chips are still made from cut slices in continuous fryers but flakes and granules are also used for chips.
2.       GENERAL PROCESSING INFORMATION
2.1      Description of Manufacturing Process:
2.1.1           Fresh Potato is ready for washing
2.1.2           Peeler for taking off potato skin
2.1.3           After peeling, the inspection conveyor is used for quality control
2.1.4           Slice potato piece by piece
2.1.5           Starch washing and waited for fry
2.1.6           Water draining and ready for fry
2.1.7           Frying for crisp purpose
2.1.8           De-oil to reduce oil percent and good for health
2.1.9           Seasoning for delicious purpose
2.1.10     Packing and ready for sale
2.2    Flow Chart of Manufacturing Process

Potato (Raw Material)
1.15SG Fresh Potatoes, Weight is about from 150g to 250g, Sugar density less than 1%.
Your own storage place.
Storing the potatoes
Fresh potatoes will keep longest when stored in a cool, dry, dark area with good ventilation. Ideally, storage areas should range between 5-10° C.

Send potatoes into production line. Control the feeding speed and the quality of potato.
Washing Machine
Rough Washing
Wash away the dust on the potatoes

Send cleaned potatoes into peeler by fix-quantity.
Peeler
Peeling
Peel the skin of the potato.

Inspection Conveyor
Check the quality of peeled potato in the inspection conveyor by workers.

Made in German
Slicing
Adjust the sliced thickness of Auto Continuous Slice. The available thickness is from 1.2mm to 2.0mm

By warm water.
Washing of the Starch
Wash potato chips by warm water. In order to prevent dark fried potato chip.

Water Draining Conveyor
Draining the water in the potato chips in order to promote the frying quality.

Conveyor Fryer
Frying
Fry potato chips by Automatic Conveyor-Continued Type Oil Fryer. American style fryer.

Oil draining and Cooling
By conveyor

American style seasoning machine
Seasoning
Spray seasoning flour evenly.

Computerized Weighing Packing M/C or semi-Auto packing machine
Packing
Depend on buyer’s requirement of packing quality.

Selling to the market

3.       PLANT DESCRIPTION
3.1      Description of Machinery:

NO
DESCRIPTION
Q’TY
A.
Production Section
Feeding Conveyor
1
set
Material Washing Machine
1
set
Storage Tank
1
set
Potato Peeler MP-211
2
set
Working Table
1
set
Inspection Conveyor
1
set
Feeder
1
set
Slicer Model CC (U.S.)
1
set
Flat Type Knife For Spare
1
set
Wrinkle Type Knife
1
set
Washing Machine
1
set
Oil Fryer Inlet Conveyor
1
set
Oil Fryer (Exhaust/Oil Supply/Oil Filter)
1
set
Oil Inlet Conveyor
1
set
B
SEASONING SECTION
Seasoning Inlet Conveyor
1
set
Seasoning Sprayer
1
set
Seasoning Drum
1
set
Outlet Conveyor
1
set
Flavor mixer (V type)
1
set
Spare Parts
1
set

3.2      Packing Specification:
40 feet standard container x 3 pcs
3.3      Manpower Requirement:
Packaging                      3-5                                    person
Seasoning Mixing             1                                      person
Boiler                              1                                     person
Management                    1                                     personTotal:                         about 6-8                              persons
Note: The above information is made according to Taiwan Worker. For reference only.
3.4      Raw Material:
Raw Material   : Fresh Potato or Frozen Potato
Consumption :2,700-3,200kg/daily/8 hours
Raw Material   : Finished Product ≒ 3~4 : 1 (Depend on the quality and size of potato)
Trimmings       :Sugar, Salt, Flavor & Spice
3.5      Power Consumption and the Related Facilities:
Water               :about 1,000L/Hr
Electricity         : about 380V/50HZ. 18KW (24HP)
Diesel              : about 30-40L/Hr
Edible oil         : about 15kg/hr, fryer contain 520L.
3.6      Training in the Operation & Technology Transfer
3.6.1              Train:
We will teach buyer’s workmen the operation skills, which are required in this plant in buyer’s factory. Schedule is:

ITEM
TIME (Day)
Production Processing Control(Material Dealing, Fryer Control, Making Seasoning)
7 ~ 14 days
Packing Operation
1 day
Oil Fryer Operation
1 day
Slicer and Maintenance of Other Machines
1 day

3.6.2              Technology Transfer:
Refer to the Potato Chips Plant Capacity 100 kg/hr, Supplier will send technology information in succession after signing the contract. The information is as Machine Loading Drawing, Electricity Loading Drawing, Component of Raw Material, etc.. Buyer should test the machine according to seller’s raw material.
3.7      Maintenance:
Our engineer will show user how to operate this production line correctly and a detailed manual is attached upon shipping.
3.8      Layout for the Package Plant:
The layout is designed and offered upon capacity.
4.       SUPPLIER INFORMATION:
Company Name: Chuan Yang Foods Amchine Co., Ltd.
Address: No.669, An Jao Road, Yen Chao, Kaohsiung Hsien, Taiwan.
Tel:             886-7-6166555      
Fax: 886-7-6169555
5.       Inquiry Questionnaire
Years of experience in the planning, production and exportation of turnkey plants has been convinced by us that nothing is more important than satisfying the needs of our customers. Therefore, an understanding of a customer’s investment plan is of paramount importance in helping us to help him establish a successful operation. Please help yourself and us by filling this inquiry. This information provided will assist us in establishing a long terms and mutually beneficial relationship.
PRODUCT INFORMATION:
(1)        Raw Material: 口Fresh Potato
(2)        Potato Chip Production Line
Capacity:                                                                       /HR
(3)        Shape : 口flat chip    口wrinkle type.
(4)        Requirement: 口auto    口 semi-auto
(5)        Your budget to this plant:
(6)        The State of this project:

□Initial Evaluation
□Evaluation
□Final Decision

(7)        When will you make the decision to open this plant?

□Half of year
□One year
□Longer

(8)        The area of the land and building for the package plant
□      Already prepared    →                                            KM2
□      Preparing                 →The factory will be completed within     months.
□       Not decide yet.
(9)        The factory location:
(10)        The average temperature of the factory location:
□       In Summer                        ℃
□       In Winter                            ℃
(11)        Motivation of procurement:

□      Expand a used plant
□     Establish a new plant

(12)        The service you hope we offer.

□    Machinery only
□       Process design and engineering
□    Proposal for the plant
□       Test run
□    Know-How
□       Employee Training
□    Fabrication and construction suggestion

COMPANY INFORMATION
(1)        Nature of business:

□      Machinery Manufacturer
□          Trading Company
□      Machinery Distributor
□          Foods Maker
□      Assembly Shop
□          Consultant/ Engineering Co.

(2)        Your main production line/ Business are
_________________________________________________________________________
(3)        Your company approximate yearly sales volume in US$ is: (Check one only)
□Under 300,000
□Over 300,000 to 500,000
□Over 500,000 to 1 Million
□Over 1 to 10 Million
□Over 10 Million
(4)        Company full information:
Name:
Contact:
Address:
TEL/ FAX NO.:
Thanks very much for your precious time on writing this questionnaire. Now, we understand you more and with our over 35-year experiences in Food Processing Machinery we believe that we will be your best choice. Information of your line will be sent to you as soon as possible. Thanks for your interested and kindly response again and look forward to building our beneficiary relationship.


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