Friday, 14 October 2011

Start a Ready-mixed concrete Plant


(120) Start a Ready-mixed concrete Plant
Ready-mixed concrete is used in the civil engineering and construction business, for example: bridge, free way, dam and buildings. There are mainly two types of concrete batching plants:

1.1  Simple Type: Set up at the jobsite, after the project is completed, the plant can be removed to other jobsite.
1.2  Professional Operating Type: Set up at industrial zone, for long-term operation.
The raw materials (sand, aggregate, cement) through automatic the mixing machine become ready-mixed concrete. To produce good quality of ready-mixed concrete, suitable machineries, skillful operators and professional management are necessary.
Taiwan has gained the international recognition for its expertise in Turn-Key projects, including planning, designing, manufacturing machineries and providing all necessary training consultant programs. The reasonable prices with professional services are Taiwan’s competitive advantages in the international markets.

2  General Processing Information
2.1  Description of manufacturing Process


2.2  Flow Chart of Manufacturing Process

  
3.  Brief Description of Equipments
3.1  Description of Machinery 
3.1.1 Bins for sand, aggregate, cement: properly designed to fit with the mixing machine.
3.1.2 Conveyor for sand, aggregate: different width 600mm, 750mm, 900mm, 1000mm, 1200mm etc.
3.1.3 There are three types and each type has its main mixing machine: 
3.1.3.1 Silo Type Mixer
3.1.3.2 Pan Type Mixer
3.1.3.3 Twin Shafts Mixer
3.1.4 Capacity of mixing machine: from 0.5m3 to 3.0m3
3.1.5 Computer control System:
3.1.5.1 Jobsite system: simple, with few function
3.1.5.2 Professional type: computer system with more memories and monitors.
3.1.6 Carriers: agitator trucks

3.2  Testing Machinery Quality control: inspection of raw materials and finished products is necessary. Proper laboratory test equipment should be provided to customers.

3.3  Manpower Requirement 
 
     A
Job-site Type
  
0.5m3
     B
Job-site Type
 
0.5m3
     C
Professional Type
2.0m3
     D
Professional Type
3.0m3
Worker
1
1
1
1
Operator
1
1
1
1
Q/C
1
1
Engineer
1
1
Controller
1
1
Truck diver
1-2
1-2
5-10
5-10
3.3.1  Should be modified by the real conditions
3.3.2  Personnel: each personnel should have proper knowledge and skillful experiences in order to do the job well

3.4  Utilities Depending on the design.
*Electric power ranging from 100KW-500KW
* Water required: from 50Liter to 200 Liter per minute

3.5  Analysis on Product Cost & Profit
In each country the prices of materials, labor, lands…etc are different; thus, the selling prices are also different the following are some major items for cost analysis and for more details; the customers should rely on professional consultants.

Monthly Income Statement (Estimated) 
Sales
Selling price x Volume
Cost of goods sold
1. Material(sands, aggregates, cements…etc.)
2. Labor
3. Depreciation for equipments and factory building
4. Other over-head
B
Gross Profit
  
C
Operating Expenses
Office expenses (including personnel), Rental, Bank interest expenses and other over-head expenses
D
Estimated income
  
E

   

Return on Investment (Estimated)
*Total investment= Cost of land + equipments + factory building + operating cash = F
*Return on Investment= F/E=G (=How many month to get investment back)

3.6  Environmental Concern
The cement dust and wasted water should be re-collected by equipments.

3.7  Plant Layout 

    
  



   

  




Apollo Infratech Pvt. Ltd.

Ahmedabad-Mehsana State Highway,
Village : Rajpur - 382 740.
Dist. - Mehsana. 
Gujarat, India.

www.apolloinfratech.com

8 comments:

  1. Valuable information about the ready mix concrete batching plant mix. This would reduce the effort and time for the people using the batch plants!

    ReplyDelete
  2. Good one you explain. all building and civil related work to must use for the pre engineering process is very well done to introduce. Majorly access material is boom lift rental for access and tools used for core work. Thanks for the opportunity. and Thanks for post and creadited to Sendhamarai Engineering.

    ReplyDelete
  3. Nice Blog and Helpful blog.
    Your content in this blog, is very impressive.
    Ready Mixed Concrete Company Bonita Springs

    ReplyDelete
  4. I was update ur blog to my fb account. Can you update any pipe threading machine manufacturers related article is more help to users.

    ReplyDelete
  5. Thank you for sharing these details of construction equipment with us. You can also visit Equipment Rentals India for USED SCHWING STETTER BATCHING PLANT available for sale.

    ReplyDelete
  6. Thank you for sharing your tips! This is very helpful and informative! I’m looking forward to seeing more updates from you.

    Elcometer

    ReplyDelete
  7. Please have a look at infra bazaar We are into Sales, Auction, Rent and Valuation of Used Construction Equipment.

    Sellers get the offers from buyers and negotiate with them directly without our intervention. At the other end, Buyers get regular notifications and updates about the newly uploaded products on the portal which they were looking for.

    ReplyDelete