Friday, 14 October 2011

Kitchen Cabinet Furniture Making Plant


(129). Start a Kitchen Cabinet Furniture Making Plant

 In recent years, because of the resource of forest have been lessened and the environmental protection dominating, the furniture materials use more laminated panels (such as plywood, particle board, MDF and etc.) to instead of solid wood.
The panels have different specification for every processing demand, which through surface laminating, cutting, edge banding, boring and etc… become different kinds of K/D (knock down) panel furniture.
The European style kitchen cabinet become more popular to the modern family which equipped with decorative surface kitchen door and top, the cabinet inside could be equipped with gas burner, ventilator, refrigerator, microwave, garbage disposer and etc.. The kitchen usually designed by modular system and the combination will be custom-made.

2 General Processing Information


 Process Description    

3 Plant Description
Machines and Equipments

NO
DESCRIPTION
POWER
UNIT
APPLICATION
1.        Panel Sizing Section
01
Panel Saw
13 HP
1
Panel cut to size
02
Sliding Table Saw
6.5 HP
1
Panel cross cut
2.        Edge Banding Section
01
Edge Banding M/C, Manual
3 HP
1
For edge banding free shaped panel
02
Edge Trimming M/C, Manual
1.5 HP
1
Top & bottom edge trimming
03
Edge Banding M/C, Linear Series
10 HP
1
For edge banding case & kitchen door
04
Radius Trimming M/C
1 HP
1
Corner round trimming
3.        Boring & Jointing Section
01
Vertical Drilling M/C
10 HP
1
Making connecting holes
02
Horizontal + Vertical Boring M/C
8 HP
1
Making connecting holes
03
Hinge Inserting M/C
1.5 HP
1
Hinge hole boring & hinge inserting
04
Point to Point Machining Center
15 HP
1
Making shelving holes, grooving and shank hole routing
4.        Kitchen Top & Door Making Section
01
Double End Tenoner
28 HP
1
Table & door edge profiling
02
Roller Press
2 HP
1
Table & door bottom laminating
03
Roller Conveyor
2 HP
1
Feeding table & door
04
Brushing M/C
2 HP
1
Cleaning table & door surface
05
Glue Spreader With Auto. Pump
2 HP
1
Table & door surface gluing spread
06
Glue Gun + Tank
 
1
Table & door edge gluing & air adjusting
07
Water Booth
6 HP
1
For air pollution
08
Cold Press
10 HP
1
Table & door surface laminating
09
Auto. Double Sided Post forming M/C
28 HP
1
Kitchen door surface HPL curve forming and pressing
10
Post forming M/C
14 HP
1
Kitchen top surface HPL curve forming and pressing
5.        Peripheral Machinery
01
Dowel Making M/C
1 HP
1
Dowel making
02
Dowel Cutting M/C
0.5 HP
1
Dowel cutting
03
Universal Tool Grinder
3 HP
1
Grinding cutter, saw blade & boring bit
04
Dust Collector
5 HP
1
For CNC M/C
05
Dust Collector
3 HP
1
For panel saw
06
Air Compressor
20 HP
1
 

3.2  Production Capacity
Regarding kitchen cabinet production line, the production capacity is about 600 kitchen sets per month.

3.3 Manpower Requirement

Section
Manpower
(Member)
Plant Manager
1
Production Technician
2
Foreman
2
PANEL Sizing Section
3
Edge Banding Section
5
Boring & Jointing Section
5
Kitchen Top & Door Making Section
12
Peripheral Machines
3
General Worker
4
Total
37

Electricity Power Requirement

Section
Electricity Power
(HP/KW)
PANEL Sizing Section
19.5 / 14.63
Edge Banding Section
15.5 / 11.63
Boring & Jointing Section
34.5 / 25.88
Kitchen Top & Door Making Section
94 / 70.5
Peripheral Machines
32.5 / 24.38
Total
196 / 147

REMARK: Electricity Power for 220V/3Ph/60Hz

4 Total Budget
An kitchen cabinet produce line, the total budget of equipment from US$150,000 to US$500,000, depending on different product and capacity.

5 Installation Charge Please note that the installation charge covering below will be on buyer’s account if require supplier to install M/C at buyer’s factory.
●Round trip air ticket charge
●Lodging & catering charge
●Engineer’s labor cost : US$200/day/person
(including traveling hours)

6 Limited Warranty
All products sold are warranted against defects in workmanship or materials under normal use (rental service excluded) for one year. However, the electric and pneumatic parts are warranted for three months.
Liability in all events is limited to the purchase price paid and liability under the aforesaid warranty is limited to replacing or repairing any parts which are defective in materials or workmanship and returned to our branch or an authorized service station as we designate, shipping costs prepaid.

7 Suppliers Information Company Name: Technik Associates, Inc.
Address: 288, Sec.2, TANFU Road, TANTZU HSIANG, TAICHUNG, TAIWAN
Tel:             886-4-25349000      
Fax: 886-4-25349160
E-mail: technik@ms14.hinet.net
http:// www.hipoint.com.tw

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