Friday, 14 October 2011

Start a Knitting sweater Making Plant



(124) Start a Knitting sweater Making Plant
Knitting sweater business kept growing all over the world for the passed 10 years. It is also one kind of garment. Garment industry played an important role in the preliminary economic development stage in Taiwan. Following the step of economic growth, garment industry went forward to high quality with variety and will be kept profitable.
Intensive labors and low capital investment characterize the garment making plant. As listed in this proposal, investor could only put in about five hundred thousand U.S. dollars and employ 624 persons to run a sweater knitting plant. For reducing the payment and lowering the casual cost, the developing country with rich population is suitable to be located. In addition, correct management and powerful marketing ability are very important condition to gain good profit.
The manufacturers of knitting sweater in Taiwan have accumulated rich experience in the past decades. Though most of them have moved their factories to nearby Asian countries due to the increasing labor cost in Taiwan, still they will keep their office here as their base to further grow. We are very glad to provide machinery along with technique transfer to potential investors.

2. General Processing Information
2.1 Description of Manufacturing Process
The complete manufacturing process of a sweater factory is basically same. But depends on the factory’s ability and market need, it could be divided into different factories which only cover part of the process.

2.2 Flow Chart of Manufacturing Process
Please find below Flow Chart for your kind reference.

3. Plant Description
3.1 Description of Machinery
Item
Description
Q’ty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
28
29
Twist Yarn Travers Winding Machine
(12 Spindles)
Wax Mould for Winding
Cone for Winding
Scale
Strap Knitting Machine
Micro-Computer Collar Knitting Machine
Circular Knitting Machine
Hand Driven Flat Knitting Machine 3.5G,
with Stand
- ditto -      5G
- ditto       7G
- ditto       12G
Hand Knitting Needle
Dial Linking Machine, without Stand,
Chair & Motor, 5G
- ditto -      8G
- ditto -      14G
Dial Linking Stand with Motor & Chair
Dial Linking Needle
Needle Lockstitch Machine
Over-Locking Machine
Lockstitch Straight Button Holing Machine
Button Sewing Machine (with Auto Trimmer)
Shears
Small Scissors
Measuring Tapes
Inspection Lamp with Stand
Detergent
Automatic Washer, Capacity: 105 lbs
Hydro Extractor, Capacity: 114 lb
6 sets
1 set
3,000 pcs
4 sets
2 sets
2 sets
1 set
50 sets
50 sets
50 sets
150 sets
1 lot
18 sets
42 sets
60 sets
20 sets
1 lot
6 sets
4 sets
2 sets
2 sets
12 pairs
20 doz
1 lot
8 sets
1 lot
2 sets
1 set
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Tumbler Dryer, Capacity: 100 lbs
Boiler Machine, Capacity: 500 kgs/hr.
Steam Iron
Iron Board
Steam Pipe
Label Cutter
Spray Gun
Spray Oil
Strapping Machine
PP Strap and Buckles
Various PVC Tapes
Lubricant for Knitting
Work Bench
Stools (Chairs)
Office Furniture
Tool Kits for Maintenance & Repair
Parts Cabinet
Cabinets for Storaging, Samples & Information
Stationary Cabinet
Yarns for Workers Training
Forms for Production Department
Other Basic Forms
Sample Labels
Sample Tags
Size Labels
Tagging Gun
Polyvinyl Bags for Samples
Typewriter
Copy Machine
Punch-card Clock
Water Resolutive Pen
3 sets
1 set
20 pcs
20 pcs
1 lot
1 set
6 pcs
1 lot
1 set
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
indefinite
indefinite
2000 P
1 lot
1 lot
1 lot
1 lot
1 lot
6 pcs
1 lot
1 set
1 set
1 set
1 lot


3.2 Manpower Requirement 
Section
Position
No.
Total
Winding
Supervisor
Distributer
Trainer
Operator
1
3
1
6
11
Knitting
In Charge
Supervisor
Sample Man
Distributer
Damage Distributer
Inspection
Operator
Trainer
Technician
2
10
6
4
4
5
300
2
2
335
Linking
Trainer
Distributer
Technician
Inspection
Operator
Supervisor
2
2
2
2
120
3
131
Mending
Trainer
Operator
Supervisor
Light Check Operator
1
12
1
8
22
Triming
Supervisor
Operator
Trainer
1
10
1
12
Washing
(including Dryer, Boiler, Extractor)
Supervisor
Machine Operator
1
7
8
Iron
Supervisor
Asst. Supervisor
Size Man
Operator
Trainer
1
1
1
20
1
24
Sewing
Machine Operator
Over Lock Machine Operator
Button Hole Operator
Button Stitch Operator
Trainer
6
4
2
2
1
15
Production    Quality Control
Trainer
QC Man
1
12
13
Security
Security Man
Security Woman
10
4
14
Packing
Supervisor
Packing Man
1
10
11
Office
Production Manager
Assistant P.M.
Yarn Manager
Accountant
Office Asst.
Store Keeper
Time Keeper
Peon
Cleaner
Sweeper
Security Officer
1
1
1
2
2
2
1
1
2
2
1
16


Total Manpower = 612
Doctor = 1 

3.3 Raw Material Natural Fiber: Cotton, Ramic, Wool, Silk etc.
Synthetic Fiber: Polyester, Spun, Nylon, Spring (OP), Acrylic etc.
Mixed Fiber: TR, TC/CVC etc.
Counts: Variable, depend on patterns of design.

3.4 Power Consumption 45 HP – 65 HP
Voltage: 110 – 240, 380, 410 volts etc.
Frequency: 50-60 Hz

3.5 Required Area 2 Floors x 60M x 30M = 3,600 square meters

3.6 Layout for the Package Plant As per attached drawing.

4. Supplier Information
Sheng Meei Machine Mfg., Co.
241, Chung Chen Road, Lu-Chou City, Taipei, Taiwan
Tel:             886-2-2281-0251      ~3
Fax: 886-2-2281-3034 / 2288-6855
E-mail: shengmeei@flyingtiger.com.tw
URL: http://www.flyingtiger.com.tw 

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